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Converter-Specific Slag Stopper

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                                                            Converter-Specific Slag Stopper

Equipment Overview: The "Slag Blocking Expert" for Steelmaking Productio

The converter slag stopper is a vital piece of specialized equipment in the steelmaking process. Its core function is to accurately block slag from entering the ladle during converter tapping, thereby effectively improving molten steel purity, reducing subsequent refining costs, and extending ladle service life. The converter slag stopper introduced in this paper, with its optimized structural design and precise performance parameters, serves as an ideal supporting device for large and medium-sized converter production lines, providing a solid guarantee for the efficient and high-quality operation of steelmaking production.

2. Core Technical Parameters: Precisely Adapting to Production Requirements

2.1 Operating Range: Flexible Coverage of All Scenarios

  • Basic length of the slag stopper arm: 4600mm

    It balances the operating radius and equipment flexibility. While ensuring sufficient working distance, it avoids operational delays caused by excessively long arms, making it suitable for the taphole layout of mainstream converters.

  • Two-stage telescopic arm design with a maximum working radius of 6m

    The telescopic structure enables flexible adjustment of the operating range. The slag blocking position can be precisely regulated according to actual working conditions such as converter model and tapping angle, adapting to steelmaking production needs of different specifications with strong versatility.

  • Rotation angle: 0-90 degrees

    It supports flexible multi-angle operation, can quickly respond to position changes during converter tapping, ensures the slag blocking plate is accurately aligned with the taphole, prevents slag leakage, and improves operational adaptability.

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2.2 Traveling and Positioning: Stable, Reliable and Deviation-Free

  • Inner gauge of traveling track: 1155mm

    The scientific gauge design ensures equipment stability during movement, effectively distributes the equipment's own weight and operational load, reduces track wear, and is compatible with the existing track layout of the plant, lowering renovation costs. The equipment is equipped with a high-precision drive system for traveling, featuring small positioning errors to ensure positional accuracy during slag blocking operations.

2.3 Core Performance: High-Efficiency Slag Blocking + Stable Air Supply

  • Effective slag blocking rate: over 98%

    This is the core advantage indicator of the equipment. By optimizing the structure of the slag blocking plate and precisely controlling the placement angle and timing, it can efficiently block slag during converter tapping, significantly improving molten steel purity, reducing the processing pressure of subsequent refining procedures, and cutting production costs.

  • Air supply pressure: 0.4-0.6MPa

    It meets the requirements of the equipment's pneumatic drive system. Stable air supply pressure ensures that the telescoping, rotation of the slag stopper arm and the placement of the slag blocking plate are fast, stable and reliable, avoiding operational delays or slag blocking failures caused by insufficient power, and guaranteeing the continuity of steelmaking production.

3. Equipment Advantages: Empowering Steelmaking Production to Improve Quality and Efficiency

  • High efficiency, precision, cost reduction and efficiency improvement

    With an effective slag blocking rate of over 98%, it greatly reduces the slag inclusion content in molten steel and improves the qualification rate of steel products. Meanwhile, it cuts down the consumption of auxiliary materials such as deoxidizers and slag formers in the refining process, shortens refining time, and significantly enhances production efficiency and economic benefits.

  • Optimized structure, stability and reliability

    The reasonable arm length design, two-stage telescopic structure and 0-90 degree rotation function adapt to different working condition requirements. The stable traveling system and air supply pressure guarantee ensure long-term continuous operation of the equipment, with low failure rate and maintenance cost.

  • Easy operation and strong adaptability

    The equipment is simple to operate, and slag blocking operations can be realized through manual or automatic control. It is suitable for the renovation and new construction needs of converter production lines of different scales, without requiring major adjustments to the existing production layout, featuring strong practicality.

4. Application Scenarios

This converter slag stopper is widely applicable to small and medium-sized converter (30t-120t) steelmaking production lines, and can be matched with various converter types such as oxygen top-blown converters and combined blown converters. It is one of the key equipment for iron and steel enterprises to improve steelmaking quality, reduce production costs and achieve efficient production.


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