Specialized Machine for Cleaning Electric Furnace Openings
Electric Arc Furnace Door Slag Cleaner
1. Equipment Overview: Core Equipment for Slag Removal in Electric Furnace Smelting
The electric arc furnace door slag cleaner is a key auxiliary device in the electric furnace smelting process of the metallurgical industry, specially designed to remove high-temperature slag and accumulated slag around the furnace door and mouth. It addresses the pain points of traditional manual slag removal, such as low efficiency, high labor intensity, and significant safety risks. Adopting a mechanized operation mode, this equipment, with its stable power output, precise operational performance, and robust slag removal capability, has become an indispensable supporting device in modern electric furnace smelting production lines. It effectively ensures the continuous and stable operation of electric furnaces, improving smelting efficiency and production safety.
2. Core Technical Parameters: Hard-Core Support for Performance
As a device specially designed for heavy-duty slag removal operations, its key technical parameters directly determine operational efficiency and application scope. The core indicators are as follows:
Equipment Weight: The overall weight reaches 2500Kg. The stable fuselage design provides a solid foundation for stable operation in high-temperature environments. The reasonable weight distribution not only ensures the equipment's impact resistance during slag removal, preventing fuselage shaking caused by the reaction force of slag, but also takes into account the flexibility of on-site movement, adapting to the complex operating environment of the workshop.
Drill Rod Length: Equipped with an ultra-long 3000mm drill rod, it can penetrate deep into the furnace door and the longitudinal area of the furnace mouth, easily reaching slag accumulation parts that are difficult to access with traditional slag removal methods. The drill rod is made of high-strength wear-resistant alloy materials, featuring high temperature resistance and corrosion resistance. It can maintain structural stability even under the impact of high-temperature slag, effectively extending service life and reducing equipment maintenance frequency.
Rated Engine Power: Equipped with a high-performance engine with a rated power of 36.8KW, it provides strong power output for slag removal operations. The sufficient power reserve ensures that the drill rod can generate enough impact and crushing force to quickly break hard slag condensed at high temperatures, greatly improving slag removal efficiency. Compared with manual slag removal, the operation efficiency is increased by 5-8 times, significantly shortening the downtime of electric furnaces for slag removal.
Minimum Turning Radius: The minimum turning radius of only 3730mm endows the equipment with excellent on-site adaptability. Even in narrow operating channels and equipment-dense areas of metallurgical workshops, it can flexibly steer and accurately position without frequent adjustment of operation routes, further improving operational convenience and space utilization.
3. Performance Advantages and Application Scenarios
In addition to the core parameters, this electric arc furnace door slag cleaner has multiple advantages: First, it adopts a user-friendly operation design, equipped with a comfortable operating seat and a precise control system, reducing the labor intensity of operators; Second, the fuselage is treated with a high-temperature and corrosion-resistant coating, adapting to the harsh operating environment of high temperature and heavy dust around electric furnaces, extending the overall service life of the equipment; Third, the slag removal process is stable and controllable, avoiding potential safety hazards to equipment and personnel caused by slag splashing, which complies with the safety standards of modern industrial production.
This equipment is widely applicable to the furnace door slag removal operations of various electric furnaces such as electric arc furnaces and medium-frequency furnaces, covering multiple industries including iron and steel, non-ferrous metals, and casting. It can efficiently meet both intermittent slag removal needs and regular slag removal requirements in continuous production, providing strong support for enterprises to improve production efficiency and reduce operating costs.
4. Summary
The electric arc furnace door slag cleaner features a 2500Kg stable fuselage, a 3000mm ultra-long operation radius, 36.8KW strong power, and a 3730mm flexible steering performance as its core highlights. Combined with user-friendly design and structural characteristics resistant to harsh environments, it has become an ideal choice for electric furnace slag removal operations in the metallurgical industry. It not only solves many pain points of traditional slag removal methods but also helps enterprises achieve efficient, safe, and low-cost production and operation, making it an indispensable key auxiliary device in modern electric furnace smelting production lines.
Zhangjiakou Xuanhua Innovake Drilling Machine Co., Ltd. is a joint-stock enterprise specializing in the research and development, production, and sales of metallurgical machinery and equipment for ironmaking and steelmaking.
2. Core Technical Parameters: Hard-Core Support for Performance
