Views: 0 Author: Site Editor Publish Time: 2026-06-13 Origin: Site
It safely, efficiently and accurately removes aged and damaged refractory bricks and residues inside steel ladles under high-temperature conditions in steel mills, preparing the ladles for relining. It is essential high-temperature refractory maintenance equipment for the steelmaking process.
Remove damaged refractory bricks, castables and slag layers on the inner wall of ladles, as well as residual cold steel, skulls and molten slag left by molten steel. Precisely strip the working layer refractory while retaining the safety layer to prevent damage to the ladle shell.
It can perform debricking directly on hot ladles (≤1600℃) without prolonged cooling, greatly shortening the maintenance cycle. Featuring high temperature resistance, it adapts to harsh working conditions with high temperature, dust and flue gas in metallurgical sites.
The hydraulic breaker delivers powerful impact force (approx. 230kN) to crush large refractory materials and steel slag. Equipped with a 360° rotating and telescopic arm, it realizes dead-angle-free cleaning for ladle walls, ladle bottom, nozzles and purging bricks.
Accurately dismantle wearable components such as ladle purging bricks, nozzle seating bricks and bottom nozzles for easy replacement.
This equipment replaces manual jackhammer operation, boosting working efficiency by 5 to 10 times. The debricking time for a single ladle is reduced from 8-12 hours to 1-2 hours. It cuts down ladle downtime and improves the turnover efficiency of steelmaking production.
Adopting remote control operation, it keeps operators away from risks of high temperature, falling objects and flue gas, achieving zero work-related injuries. It eliminates potential hazards including high-temperature burns, impact injuries and suffocation caused by manual entry into ladles.
Accurate debricking protects the ladle shell and safety layer, extending the overall service life of ladles. It also avoids excessive damage and waste of refractories, lowering the procurement cost of new bricks. One unit can replace 8 to 10 skilled workers, effectively reducing labor costs.
