Views: 0 Author: Site Editor Publish Time: 2025-06-07 Origin: Site
Deeply rooted in the R&D and manufacturing of metallurgical equipment, our company has continuously innovated to meet the technical requirements of core production processes, including blast furnaces, converters, electric arc furnaces, refining furnaces (ladles), hot metal/steel ladles, etc. We have successfully developed over a dozen product series that comprehensively cover the entire smelting workflow. Our main product offerings include:
Backed by cutting - edge technologies, our product series integrate efficiency, automation, and safety features. We offer customized solutions tailored to specific customer requirements, establishing ourselves as a trusted partner in the metallurgical and related industries.
Innovake Multi-functional Debricking Machine Introduction
Relying on the 360° continuous rotation telescopic boom structure design, the Innovake Multifunctional Debricking Machine has become an efficient tool for refractory lining removal and slag cleaning in the metallurgical industry. This structural design endows the equipment with three core advantages, making it stand out in high-temperature and complex working environments.
The free telescopic boom design provides reliable protection for the equipment. It allows the machine to stay away from high-temperature furnace bodies, effectively avoiding component aging and damage caused by high temperatures, thus significantly increasing the service life of the equipment. The continuous rotation boom makes the operation more flexible. Whether it is fine processing in narrow spaces or the demolition of complex contours, the equipment can easily complete various complex movements. The large pitching angle design further expands the operation range of the equipment. It can perfectly adapt to tasks such as cleaning the deposited slag at the bottom of the furnace body or removing the refractory bricks at the top, greatly broadening the application scenarios of the equipment.
The LB series of Innovake's multifunctional debricking machines are manufactured in various specifications, including LB85, LB100, LB120, LB140, and LB160, with a weight range of 18 - 40 tons, designed for different working conditions. These equipment of different specifications can accurately meet the requirements of various usage scenarios such as electric arc furnaces, converters, ladles, and torpedo cars. For example, small - sized specifications are suitable for the daily maintenance and cleaning of small ladles, while large - sized specifications are competent for overhaul - level demolition projects of large converters.
In terms of operation tool configuration, Innovake offers a rich and flexible selection. High - temperature resistant hydraulic hammers can break sintered slag with strong impact force in high - temperature environments. Tools such as drill rods, single ripper hooks, and double ripper hooks are suitable for different types of lining removal and slag cleaning work. In addition, there are buckets and various customized tools, which can fully meet the diverse work needs of customers and ensure that the equipment can perform optimally under different working conditions.
Innovake Slag Removal Machine Introduction
The Innovake Slag Removal Machine inherits the same 360° Rotating Telescopic Boom Structure Platform as the Debricking Machine, while undergoing significant performance enhancements to become an all - in - one solution for slag removal in the metallurgical industry. With its groundbreaking design and versatile configurations, it excels in tackling complex working environments, including high - altitude areas, deep pits, and confined spaces.
Structural Upgrades: Expanding Operational Boundaries
Featuring an extended pitch angle design and optional extension booms, the Slag Removal Machine achieves a dual - dimensional expansion of its working range, both vertically and horizontally. Whether it's the deep - seated cleaning of blast furnace troughs or the high - altitude maintenance of converter flue ducts, the machine can effortlessly reach areas inaccessible to conventional equipment, significantly enhancing the efficiency and comprehensiveness of slag removal operations.
Flexible Configurations: Meeting Diverse Requirements
The machine comes standard with two essential attachments: a large - capacity bucket and a front - pushing shovel. The bucket is designed for rapid collection and transportation of scattered slag, while the shovel excels at leveling and aggregating large - scale slag layers. Additionally, thanks to its modular design based on the universal structure platform, the Slag Removal Machine can be flexibly equipped with high - temperature hydraulic hammers, specialized scrapers, and other tools, ensuring precise adaptability to various slag hardness levels and operational scenarios.
Precision Operations: Conquering Challenging Conditions
For cleaning tasks in confined spaces such as converter flue ducts, the machine's rotating telescopic boom enables 360° omnidirectional operation, eliminating the inefficiencies and safety risks associated with manual cleaning. Whether it's peeling off highly viscous slag layers or breaking up hard slag agglomerates, the Slag Removal Machine can execute tasks with pinpoint accuracy, ensuring optimal performance in even the most demanding conditions.
The Innovake Slag Removal Machine, anchored in structural innovation, seamlessly integrates multifunctionality with high adaptability, offering safer and more efficient slag removal solutions for industries including steelmaking, non - ferrous metal processing, and beyond. For customized configurations and real - world application cases, please contact us for a tailored solution.
Taphole Drilling Machine Introduction Designed specifically for the maintenance of tapholes in converters and electric arc furnaces within the metallurgical industry, the Taphole Drilling Machine has emerged as a pivotal device for enhancing steelmaking efficiency, thanks to its unique structural design and integrated functionality.
Equipped with a crawler - type walking chassis, the machine boasts a 360° rotation capability, enabling it to navigate flexibly through complex furnace - front environments and reach designated taphole positions with remarkable speed. Its innovative integrated functional design combines two core operations: "Taphole Drilling" and "Taphole Sleeving Replacement". This integration significantly reduces converter downtime compared to traditional step - by - step operation models, thereby greatly improving the continuity and efficiency of steel production.
In terms of operational performance, the Taphole Drilling Machine supports remote precision control. Operators can accurately align the machine with the taphole via an intelligent control system from a safe distance, effectively minimizing the risks associated with manual operation while ensuring high - precision task execution. The alloy impact drill bit featured on the machine, with its high - strength wear resistance and efficient impact performance, not only boosts the efficiency of hole - enlargement operations but also creates smooth and regular taphole diameters. This optimal hole quality provides an ideal foundation for subsequent taphole sleeving replacement, ensuring a smoother installation process and a better fit for the sleeves.
Whether for routine taphole maintenance or emergency repair requirements, the Taphole Drilling Machine, with its high - efficiency, safety, and multi - functionality, offers reliable taphole maintenance solutions for steel - making enterprises. It plays a crucial role in optimizing production processes and reducing operational costs.
Innovake Refractory Gunning Manipulator Introduction
The Innovake Refractory Gunning Manipulator is specifically engineered for refractory lining repair operations in high - temperature metallurgical furnaces. It is applicable for hot patching of refractory linings in various smelting furnaces, including converters, electric arc furnaces (EAFs), ladles, torpedo cars, hot metal ladles, and tundishes. With its advanced design and intelligent functionality, it serves as a core equipment to safeguard the service life of furnaces and ensure production safety.
Equipped with a crawler - type walking chassis and full - rotation capability, the manipulator can maneuver flexibly and position accurately in complex furnace - front environments. The high - temperature - resistant spray lance can penetrate deep into the interior of high - temperature furnaces, reaching damaged refractory lining areas precisely to perform efficient gunning operations. Adopting the semi - dry gunning process and integrated with acombined material - water tank for refractory materials, it utilizes pneumatic pressure to propel material ejection, ensuring uniform coverage and rapid solidification of the gunned materials.
The Innovake Refractory Gunning Manipulator is outfitted with an intelligent control system that enables real - time adjustment of key parameters such as air pressure and water pressure. This system precisely controls the flow rate, ejection force, and atomization effect of the gunning materials, significantly enhancing the adhesion strength and compactness of the refractory materials, thereby extending the service life of furnace linings. Moreover, the spray lance features an extra - long 1.2 - meter telescopic stroke. Coupled with the remote control function, operators can flexibly control the extension, retraction, and rotation of the spray lance from a safe distance, achieving full - area coverage within the furnace. This not only minimizes the hazards posed by high - temperature and dust environments to personnel but also boosts operational efficiency and ease of use.
Whether for routine maintenance of furnace linings or emergency repair tasks, the Innovake Refractory Gunning Manipulator, with its superior performance, intelligent operation, and reliable safety features, provides efficient and professional refractory lining repair solutions for the iron & steel and non - ferrous metal smelting industries.
Torpedo Car Lining Demolition Machine Introduction The Torpedo Car Lining Demolition Machine is a professional - grade equipment meticulously crafted for the challenging task of removing refractory linings from torpedo cars. With its cutting - edge features, it has revolutionized the demolition process, guaranteeing efficiency, precision, and safety in metallurgical maintenance operations.
Innovative Arm Design for All - Round Operation
The device's core lies in its highly flexible forearm, which can bend up to 90°, enabling it to effortlessly reach deep into the torpedo car. Integrated with telescopic and 360° rotational functions, the arm can access every nook and cranny of the tank, eliminating blind spots and ensuring a thorough removal of the refractory lining. Even in the most intricate and confined spaces within torpedo cars, this design allows for seamless operation.
Multifunctional Hydraulic Hammer with Precise Adjustment
Equipped with a high - performance hydraulic hammer, the machine offers unmatched demolition capabilities. The hydraulic system allows for arbitrary angle adjustment of the hammer, empowering operators to handle various lining structures and materials with ease. Whether dealing with hard - fired refractory bricks or tenacious slag layers, the hydraulic hammer can be accurately positioned to deliver maximum impact force, streamlining the demolition process.
Boasting a robust power capacity, the Torpedo Car Lining Demolition Machine can be equipped with high - power hydraulic hammers, enabling rapid and precise removal of refractory linings. Its superior performance far exceeds that of robotic demolition machines, significantly reducing the time required for each demolition task. This not only boosts productivity but also minimizes the downtime of torpedo cars, enhancing the overall operational efficiency of steel plants and foundries.
Intuitive Remote Control for Enhanced Precision
The machine is optionally equipped with a remote control system, allowing operators to monitor the demolition site inside the torpedo car and precisely control the machine's movements. The combination of real - time visual feedback and remote operation ensures that every demolition action is accurately targeted, maximizing demolition efficiency while minimizing the risk of damage to the torpedo car shell. Additionally, safety features such as emergency stop functions and collision - prevention sensors further safeguard both operators and equipment.
Whether it's routine maintenance or large - scale lining replacement, the Torpedo Car Lining Demolition Machine is the top choice for metallurgical enterprises seeking a reliable, efficient, and precise solution for removing refractory linings from torpedo cars.
Against the backdrop of continuous technological advancements in the metallurgical industry, where the demand for smelting purity is becoming increasingly stringent, slag skimming equipment has emerged as a critical component in the refining process. It shoulders the important task of separating slag from molten steel and iron. To meet the industry's requirements for high - efficiency and precise operations, our company has independently developed and produced the Fixed - Mounted Hydraulic Telescopic Slag Skimmer, which replaces traditional manual slag skimming with automated operations, injecting new efficiency into the smelting process.
Hydraulic Drive for Flexible Operational Control
The slag skimmer is equipped with an advanced hydraulic control system that precisely drives the lifting and telescoping movements of the slag - skimming arm. Through the stable output of hydraulic power, the equipment can flexibly adjust the working radius and depth of the slag - skimming arm according to the different working conditions of ladles and refining furnaces. This enables efficient slag capture and cleaning, significantly enhancing the efficiency and precision of slag skimming operations.
High - Temperature - Resistant Materials for Extreme Working Conditions
The slag skimmer is fitted with a high - temperature - resistant alloy steel rake plate that can withstand the harsh high - temperature environment of molten steel. It operates stably in molten liquids at temperatures above 1600°C, effectively preventing deformation or damage to the rake plate caused by high temperatures. This ensures the continuous and stable progress of slag skimming work and extends the service life of the equipment.
Remote Control for Safe and Precise Operations
The equipment is equipped with a remote control system, allowing operators to precisely control the slag skimmer from a safe distance. Through real - time monitoring and flexible operation, operators can avoid dangers such as high temperatures and splashes while accurately controlling the capture angle and force of the rake plate. This achieves zero - residue slag cleaning, significantly improving the smelting purity and product quality.
Whether for routine refining operations or high - difficulty slag skimming tasks, our company's Fixed - Mounted Hydraulic Telescopic Slag Skimmer, with its high - efficiency hydraulic drive, excellent high - temperature resistance, and safe and precise remote control, provides a reliable slag skimming solution for metallurgical enterprises in industries such as steel and non - ferrous metals, helping the industry's production move towards a new stage of high efficiency, intelligence, and safety.
