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DTH Drill Bit

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DTH Drill Bits: A Comprehensive Guide

1. Introduction

DTH (Down - The - Hole) drill bits are essential tools in the field of rock drilling. They are designed to be used in conjunction with DTH hammers and are directly sent down the hole using a drill rod. These bits play a crucial role in various applications such as mining, quarrying, water well drilling, geothermal well drilling, and foundation piling.

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2. Working Principle

The working principle of DTH drill bits is relatively complex. When in operation, the pressure regulating mechanism advances to push the drill tool forward continuously, ensuring that the drill bit remains in contact with the rock at the bottom of the hole. The rotary mechanism makes the drilling tool rotate continuously. At the same time, under the action of air pressure, the impactor piston installed at the front end of the drill pipe repeatedly impacts the drill bit. The drill bit, after being impacted, obtains energy and dives into the bottom of the hole, generating an impact force that squeezes the rock. The rotation of the rock - drilling tool prevents the drill bit from hitting the same drilling trace repeatedly and creates a shear force that scrapes the rock at the bottom of the hole. Under the combined action of the impact force of the impactor piston and the shear force of the rotary mechanism, the rocks are continuously crushed and sheared away. Additionally, the air pressure enters through the gas joint, reaches the bottom of the hole through the hollow drill pipe, and blows the cut slag from the annular space between the drill pipe and the hole wall to the outside, thus forming a blast hole.

3. Types and Features

  • Bit Face Designs:

    • Convex: This design is suitable for most drilling applications, especially in hard, abrasive rock. It offers a good combination of high penetration rates and long service life. The convex shape helps to concentrate the impact force on the rock surface, enabling efficient rock breaking.

    • Flat: Traditionally used for general - purpose drilling, the flat - face design is effective in very broken ground, hard formations, and soft formations where there is a tendency to over - drill. The flat surface provides a larger contact area with the rock, which can help in stabilizing the drilling process in unstable or broken ground conditions.

    • Concave: It is an excellent all - round bit design suitable for both hard and soft formations. The cone - shaped face provides good stability during drilling, ensuring straightness and low vibration. Carbide placement on the concave face enhances penetration rates in most ground conditions.

  • Carbide Insert Types:

    • Dome: This is a tough shape suitable for hard, abrasive rock and deep - hole drilling. It can withstand high impact forces and is suitable for nearly all rock - drilling applications.

    • Semi - ballistic: It is a combination design that provides a speed increase over the conventional domed button and has a higher longevity than the more - aggressive ballistic carbide design. However, it is less suited for broken ground conditions.

    • Ballistic: Ideal for less - abrasive sedimentary deposits where speed is vital. It is not recommended for badly broken ground or extremely hard rock.

  • Other Features:

    • DTH drill bits are designed for high air pressures and good flushing capacity, which is essential for efficient rock drilling. The simple structure design of DTH drill bits can reduce downtime to a large degree. For example, some DTH drill bits have a patent - designed structure that maximizes the transmission efficiency of the percussive force, and the surface of parts is enhanced to be anti - fatigue, thus extending the service life of DTH hammers.

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4. Specifications and Sizes

DTH drill bits come in a wide range of specifications. The diameter can range from 60 mm to 775 mm, and the number of buttons can be between 8 and 24. Different shank types are available to fit various DTH hammers. For example, common shank types include those compatible with Atlas Copco's Cop 32, 34, 44, etc., and Ingersoll - Rand's DHD 3.5, DHD 340a, etc.

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5. Applications

As mentioned earlier, DTH drill bits have a wide range of applications. In the mining industry, they are used for extracting various minerals. In quarrying, they help in breaking large rocks into smaller pieces for construction materials. For water well drilling and geothermal well drilling, DTH drill bits can efficiently penetrate different rock layers to reach the desired depth. In foundation piling, they are used to create holes for installing piles, ensuring the stability of buildings and other structures.


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