LB100E Electric Furnace Demolition Machine: The Core Equipment for Efficient Metallurgical Operations
In modern metallurgical industrial production, the performance of furnace demolition equipment directly affects the efficiency and safety of the steelmaking process. As a professional device specifically designed for large-scale metallurgical scenarios, the LB100E Electric Furnace Demolition Machine has become the core equipment for furnace maintenance and demolition operations in iron and steel enterprises, thanks to its precise parameter configuration, stable operational performance, and efficient operation experience. It demonstrates significant advantages in adapting to heavy-duty working conditions, particularly in terms of key indicators such as an equipment weight of 18,500 kg and an operating radius of 10.2 meters.
I. Core Equipment Parameters and Design Positioning
The parameter design of the LB100E Electric Furnace Demolition Machine is closely aligned with the operational requirements of large-scale metallurgical furnaces, with its core configuration centered around the two key demands of "stability" and "coverage range". Its equipment weight of 18,500 kg is not a simple accumulation of materials, but rather achieves solid support for the equipment during high-intensity operations through scientific weight distribution. The body weight and chassis structure form a stable mechanical balance, effectively preventing equipment tilting caused by impact loads during the furnace demolition process. Even in harsh environments with high temperatures at the furnace mouth and dense dust, the machine can maintain the stability of its body posture.
In terms of operating range, the 10.2-meter operating radius of the LB100E is a highlight in the industry. This parameter means that the equipment can cover the mouth area of most large-scale steelmaking furnaces without frequent movement of the body. Whether it is furnace wall cleaning, furnace lining removal, or furnace bottom maintenance, precise operations can be achieved through flexible adjustment of the telescopic arm. Combined with the equipment's telescopic stroke design (optimized according to the needs of metallurgical operations to ensure smoothness and load capacity when the arm is extended or retracted), operators can complete operations on different parts of the furnace within a safe distance, significantly improving operational safety and efficiency.
In addition, as an electrically driven device, the LB100E also has the advantages of low noise and zero emissions compared to traditional fuel-powered furnace demol
ition machines, which is in line with the development trend of green production in modern industry. The high-efficiency motor and intelligent control system equipped with the equipment can achieve precise regulation of power output, not only providing the strong torque required for furnace demolition, but also avoiding damage to the furnace structure through delicate operation control.
II. Structural Features and Operational Advantages
From the perspective of structural design, the LB100E Electric Furnace Demolition Machine fully considers the particularities of metallurgical operations, and has made targeted optimizations in the strength, heat resistance, and durability of key components. Its telescopic arm is welded from high-strength alloy steel, with multiple reinforcing ribs arranged inside the arm body, which can withstand the impact loads and torsional forces generated during furnace demolition operations. At the same time, the surface of the arm body is coated with a high-temperature resistant and anti-corrosion coating, which can effectively resist high-temperature radiation and dust erosion at the furnace mouth, extending the service life of the equipment.
In terms of operational performance, the c
ombination of the 10.2-meter operating radius and a reasonable telescopic stroke enables the LB100E to have the capability of "wide coverage and deep operation". For example, in the furnace lining removal operation of large converters, the equipment can be stably parked outside the furnace body, and the furnace demolition hammer can be accurately delivered to different positions of the furnace lining through the extension and pitching adjustment of the telescopic arm, without the need for operators to be in close contact with the high-temperature furnace mouth. The 18,500 kg equipment weight provides sufficient downward pressure for the furnace demolition hammer, and combined with the high-speed impact driven by the motor, it can quickly crush the refractory materials of the furnace lining, significantly shortening the furnace demolition operation time.
At the same time, the LB100E is also equipped with an intelligent operation control system. Operators can monitor the equipment's operating parameters in real-time (such as telescopic arm stroke, operating radius, motor temperature, etc.) through the liquid crystal display in the cab, and achieve precise control with the help of a hydraulic power-assisted control lever. The equipment is also equipped with safety functions such as overload protection and emergency braking. When the system detects that the operating load exceeds the rated value or abnormal working conditions occur, it will automatically cut off the power output and issue an alarm to ensure the safety of the equipment and operators.
III. Application Scenarios and Industrial Value
The LB100E Electric Furnace Demolition Machine is mainly applicable to operation scenarios such as furnace lining removal, furnace wall cleaning, and furnace bottom maintenance of large-scale steelmaking furnaces, refining furnaces, converters, and other equipment in the iron and steel, metallurgical, and other industries. It is particularly suitable for working conditions with large furnace diameters and limited operating space. In practical applications, the advantages of this equipment are mainly reflected in three aspects:
Improving operational efficiency: When using traditional manual furnace demolition or small-scale furnace demolition equipment, limited by the operating radius and power output, it is often necessary to frequently adjust the equipment position, resulting in a long operation cycle and low efficiency. With its 10.2-meter operating radius and strong electric power, the LB100E can cover most areas of the furnace at one time. Its furnace demolition efficiency is more than 30% higher than that of traditional equipment, effectively shortening the furnace maintenance downtime and reducing the production capacity loss of iron and steel enterprises caused by equipment shutdown.
Ensuring operational safety: Metallurgical furnace demolition operations are high-risk tasks. High temperatures at the furnace mouth, dust, harmful gases, and splashes generated when refractory materials are crushed all pose threats to the safety of operators. Through the long-distance operation design (operators work in a closed cab and maintain a safe distance from the furnace mouth), the stable weight balance of the equipment itself, and the intelligent safety protection system, the LB100E significantly reduces operational risks and the probability of safety accidents.
Reducing operating costs: As an electric device, the operating cost of the LB100E is much lower than that of fuel-powered furnace demolition machines. The electricity cost is only about 1/3 of the fuel cost, and the motor has a long maintenance cycle and low maintenance cost. At the same time, the high operational efficiency and durability design of the equipment also reduce the idle time and maintenance frequency of the equipment, further lowering the equipment operating costs of enterprises.
IV. Conclusion
With a stable weight of 18,500 kg, a wide operating radius of 10.2 meters, and an optimized telescopic stroke design, the LB100E Electric Furnace Demolition Machine accurately meets the needs of modern metallurgical industry for efficient, safe, and green furnace demolition equipment. Its scientificity in structural design, superiority in operational performance, and adaptability in application scenarios make it an important piece of equipment for iron and steel enterprises to improve furnace maintenance efficiency, ensure operational safety, and reduce operating costs, providing strong equipment support for the high-quality development of the metallurgical industry. With the continuous advancement of industrial automation and the concept of green production, high-performance electric furnace demolition equipment such as the LB100E will surely play a more important role in future metallurgical operations.
Zhangjiakou Xuanhua Innovake Drilling Machine Co., Ltd. is a joint-stock enterprise specializing in the research and development, production, and sales of metallurgical machinery and equipment for ironmaking and steelmaking.
configuration centered around the two key demands of "stability" and "coverage range". Its equipment weight of 18,500 kg is not a simple accumulation of materials, but rather achieves solid support for the equipment during high-intensity operations through scientific weight distribution. The body weight and chassis structure form a stable mechanical balance, effectively preventing equipment tilting caused by impact loads during the furnace demolition process. Even in harsh environments with high temperatures at the furnace mouth and dense dust, the machine can maintain the stability of its body posture. 
