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The Pure Electric New Energy Furnace Breaker Features Low Energy Consumption

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                                        The pure electric new energy furnace breaker features low energy consumption

Introduction: A New Energy Benchmark in the Industrial Demolition Sector

In heavy industries such as steel and metallurgy, furnace breakers serve as core equipment for ladle unpacking and furnace body demolition. Their performance, environmental friendliness, and cost-effectiveness directly impact production efficiency and operational costs. With years of experience in the industrial equipment field, Innovaike has developed the CB120EC, a 26-ton pure electric furnace breaker, based on its mature technology platform. Leveraging an all-electric drive system, top-tier core components, and user-centric design, this machine completely breaks the limitations of traditional fuel-powered models and sets a benchmark for the green transformation of industrial demolition equipment.

Core Configuration: Premium Supply Chain for Outstanding Performance

The performance advantages of the CB120EC new energy furnace breaker stem from the rigorous selection and optimized matching of its core components. Upgraded from Innovaike’s mature CB120 platform, this model is equipped with a large-capacity power battery pack from CATL and a permanent magnet synchronous motor from Wanrun, forming a "golden power combination":

The power battery provides long-lasting and stable energy output.

The permanent magnet synchronous motor ensures strong power during demolition operations, thanks to its high conversion efficiency and instant torque response.

The compatibility of these two components has undergone thousands of working condition tests, achieving a perfect balance between power and energy efficiency.

In terms of hydraulic system design, the CB120EC adopts a dual-pump confluence working hydraulic system. By precisely controlling hydraulic flow and pressure, it enables rapid response and stable operation of demolition actions:

Its operational efficiency is over 15% higher than that of traditional models.

It extends the service life of hydraulic components and reduces long-term maintenance costs.

Additionally, the machine is equipped with a new pilot operation system, which automatically adjusts the working motor speed and hydraulic flow based on operational load. Operators can achieve easy control without frequent parameter adjustments, further reducing unnecessary energy consumption.

Structural Design: Dual Upgrades for Safety and Convenience前方锤重点

The CB120EC new energy furnace breaker fully balances operational safety and maintenance convenience in its structural design:

Hood Design: The hood adopts a split manufacturing process, featuring smooth lines and an elegant appearance. This not only enhances the overall texture of the equipment but also facilitates partial disassembly for inspection and maintenance.

High-Voltage Safety Protection: The model innovatively uses an openable side door design, allowing operators to cut off the high-voltage power supply at any time and eliminate electric shock risks at the source.

Rear Hood Design: The rear hood has a three-sided open structure, with all maintenance points unobstructed. Daily inspections and component replacements do not require disassembly of complex structures, significantly reducing maintenance time.

The CB120EC also excels in adapting to extreme working conditions:

High-Temperature Insulation: The machine body is fully treated with aerogel insulation. This high-performance insulation material effectively blocks heat transfer from the ladle, protecting internal electrical components and the hydraulic system from high temperatures.

Corrosion and Wear Resistance: The paint uses Sankeshu, an internationally renowned brand, which offers super corrosion resistance and wear resistance. Even in dusty and high-humidity industrial environments, it maintains a intact appearance and reliable body protection performance.

Electrical Insulation Protection: The high-voltage electrical system of the equipment meets high industry standards for insulation protection. It has passed rigorous waterproof, dustproof, and leakage-proof tests to ensure safe and reliable operation under complex working conditions.

Smart Technology: Dual Breakthroughs in Energy Efficiency and Quiet Operation

As a pure electric model, the CB120EC new energy furnace breaker achieves multiple breakthroughs in intelligence and energy efficiency:

Intelligent Temperature-Controlled Cooling System: It is equipped with four intelligent temperature-controlled electric drive fans, using independent control logic. The system can real-time monitor oil temperature and water temperature data, and automatically adjust fan speed:

It operates at low speed under low-load conditions to save electricity.

It switches to high-speed cooling under high-load or high-temperature environments to ensure system stability.右后

This design completely eliminates the energy waste caused by the "constant-speed cooling" of traditional models, regardless of changes in external ambient temperature.

Noise Control: Noise reduction is another major highlight of the CB120EC. Benefiting from the inherent advantages of pure electric drive, its idle internal noise is only 60 decibels (equivalent to the ambient noise level of a regular office), which is 25-30 decibels lower than that of traditional fuel-powered furnace breakers. This not only greatly improves the operator’s working environment but also reduces noise pollution in industrial plants, aligning with the concept of modern industrial green production.

Practical Performance: Outstanding Working Condition Adaptability and Cost-Effectiveness

The CB120EC new energy furnace breaker is specifically designed for continuous operation scenarios such as ladle unpacking:

Operational Efficiency: Field tests show it can operate continuously for 6 hours per day, and it takes only about 2 hours to unpack a standard ladle, fully meeting the mass production needs of metallurgical enterprises.

Energy Cost Savings: The model consumes an average of only 21 kWh of electricity per hour. Based on an industrial electricity price of 1.2 yuan/kWh, the energy cost for unpacking one ladle is approximately 50.4 yuan. This represents a cost saving of over 67% compared to equivalent fuel-powered furnace breakers (which consume about 15 liters of fuel per hour at a fuel price of 7.5 yuan/liter), leading to substantial cumulative savings in operational costs over long-term use.

Additionally:

Zero Emissions: The pure electric drive system completely eliminates exhaust emissions, helping enterprises achieve the goal of "zero-carbon production" and complying with current environmental policy trends.

Low Maintenance Costs: The electric model has a simple structure, without complex mechanical components such as engines and gearboxes. Its annual maintenance cost is only 1/3 of that of fuel-powered models, further reducing the total lifecycle cost.

Conclusion: Reshaping the New Benchmark for Industrial Demolition Equipment

Innovaike’s CB120EC new energy pure electric furnace breaker takes "top-tier core components, user-centric structural design, and intelligent control technology" as its core advantages. It not only addresses the pain points of high energy consumption, high pollution, and high noise of traditional fuel-powered furnace breakers but also achieves comprehensive improvements in operational efficiency, safety protection, and cost-effectiveness. Whether in terms of stable continuous operation performance or green and energy-efficient operational advantages, the CB120EC provides an efficient and environmentally friendly demolition solution for industries such as steel and metallurgy, taking a solid step forward in promoting the transformation of industrial equipment towards "electrification, intelligence, and greenization."

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